Name: Hanwha SM481Plus & JHIMS D900 SMT Production Solution
Brand: JHIMS
SKU: JHIMS-SMT-001
Price: 90000 USD
Availability: InStock
Rating: 4.9 (12 reviews)

Case Study: Efficiency Boost in LED SMT Production

Customer Background

A Russian customer specializing in LED lighting products struggled to meet order deliveries due to the limited speed of their four existing production lines. Facing a rising order volume, they aimed to improve efficiency through full automation. After careful evaluation, they chose JHIMS equipment, including the Hanwha SM481Plus Pick & Place Machine, D900 Dispenser, and Vibratory Feeding Machine, to create a tailored, fully automated production line.

Project Challenges and Solutions

Challenges

1.Automating a high-precision SMT line for 1.2m PCBs at an affordable cost.

2.Machine vision difficulties identifying black lens bases.

3.Excessive glue waste in manual dispensing processes.

Solutions

1.Deployed the Hanwha SM481Plus to assemble LED, IC, socket, and lens components with high speed and accuracy.

2.Upgraded to the SM481Plus L version for seamless 1.2m PCB strip light production.

3.Utilized the JHIMS D900 Dispenser to notably reduce glue waste and enhance precision.

4.Developed a custom lens vibration feeder compatible with various lens types, cutting costs.

5.Optimized feeder placement to minimize machine movement, boosting efficiency.

6.Upgraded the PCB conveyor motor to support 3kg PCBs, ensuring future versatility.

7.Designed a custom lens nozzle for precise pickup of shaped lenses, as shown in this video.

8.Provided calibration nozzles for ongoing SM481Plus maintenance, ensuring reliability.

Results Achieved

The automated SMT production line delivered impressive results: production speed substantially increased, glue waste was notably reduced, downtime decreased significantly, and manufacturing costs dropped considerably. These improvements allowed the customer to meet growing demand while maintaining precision and quality. For more on SMT trends, see this SMTA industry report.

Project Display

Hanwha SM481Plus pick and place machine in action JHIMS D900 dispenser shipped to Russia

Lens vibrating feeder for SMT production Custom lens vibrating feeder

Customer Communication

Customer communication for SMT project SMT project discussion with customer

Video: LED Light Strip Production Line

Watch the automated SMT production line in action:

JHIMS After-Sales Service

We offer comprehensive support for seamless operation and quick resolutions:

Video Tutorials and Operation Manuals

Intuitive video guides for each function.
Detailed manuals for quick reference.
Solutions to common operational challenges.

Remote Service Support

On-Site Professional Service

Schedule on-site visits for installation, training, and guidance.

Why Choose JHIMS?

Reliability: High-quality products and timely delivery.
Professionalism: Deep expertise for optimal solutions.
Experience: Proven success in PCBA manufacturing.
Support: One-stop service from design to after-sales.
Cost-Effectiveness: Competitive pricing with quality.
Transparency: Open feedback via our YouTube channel.

Consult Now for Your Solution

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Contact JHIMS Today

Ready to upgrade with the Hanwha SM481Plus? Email us for a quote.

Customer Feedback

"JHIMS transformed our production process. The Hanwha SM481Plus and D900 boosted speed and cut costs, giving us a competitive edge in the LED market." — Production Manager, Russia

FAQ: Automated LED SMT Production

What is SMT production?

Surface Mount Technology (SMT) assembles electronic circuits by mounting components directly onto PCBs, offering greater efficiency and precision than traditional methods.