High Precision D900 LED Lens Dispenser

Product Overview

The high-precision D900 LED lens dispenser is an innovative automatic glue dispenser tailored for LED manufacturing. It handles UV glue, epoxy, and silicone with unmatched accuracy, ideal for high-volume lines in automotive and medical sectors.

Key Applications

• LED lens encapsulation for optimal light uniformity
• Light strip bonding with superior waterproofing
• PCB underfill in SMT assembly processes
• Semiconductor packaging and secure wafer fixing
• Reinforcement in automotive lighting systems

Supports complex dispensing patterns like spirals and arcs for versatile high-speed automatic glue dispenser needs.

Advanced Features

• Jet Valve Technology: Non-contact high-speed dispensing at 200 points/s, minimizing damage and uneven application.
• Visual Programming: CCD-based positioning for up to 45% efficiency improvements in automated workflows.
• Thermostatic Control: Ensures consistent glue viscosity and quality across varying environments.
• Height Detection: Automatic correction for precise application on irregular parts.
• Modular Design: Plug-and-play components for rapid fault resolution and maintenance.

Discover more in our LED manufacturing solutions guide.

Technical Specifications

How It Works

1. Load substrate onto the adjustable track system.
2. Import SMT files and program paths via user-friendly visual software.
3. Servo motors drive precise 0.005mg glue dispensing.
4. Segmentation automates volume and frequency control step-by-step.
5. Automatic cleaning maintains a clean, efficient operation cycle.

Why Choose D900?

This high-precision automatic glue dispenser stands out with:

• Superior Precision: 0.02mm accuracy, reducing errors by 50% compared to manual methods.
• Unmatched Speed: Up to 56,000 points/h in flying mode for high-volume production.
• Versatile Compatibility: Handles multiple glue types and complex board shapes.
• Robust Durability: 900kg frame ensures stability under international vibration standards.

Outperforms standard dispensers in efficiency; integrate seamlessly with our LED production lineup.

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Case Studies

In an automotive lighting project, the D900 boosted throughput by 40% through automated jet valve dispensing, reducing waste and enhancing bond strength for IP67 waterproofing.

For optoelectronics, a client achieved 30% cost savings in LED lens encapsulation by leveraging the machine's height correction for consistent results on varied substrates.

Frequently Asked Questions

What glues are compatible with this automatic dispenser?

UV, water-based, epoxy, and silicone, adaptable to diverse high-precision needs.

Is it ideal for small-batch LED production?

Absolutely, with flexible programming and track adjustments for scalability.

How does it maintain dispensing precision?

Via high-precision screws, automatic height correction, and ultra-accurate weight control.

Explore advanced dispensing technologies for deeper insights.