Lens Vibratory Bowl Feeder for SMT Machines | JHIMS

Lens Vibratory Bowl Feeder for SMT Machines | JHIMS

Product Number:LED lens Vibratory feeder SP-6

Product Usage:Lens feeders are used to automatically transport and position lenses to improve the efficiency and accuracy of the optical device assembly process.

Applicable Industries:Lens feeders are widely used in the following industries: 1. Optical device manufacturing 2. Electronic product production 3. Medical equipment manufacturing 4. Photographic equipment production 5. Laser equipment manufacturing 6. Automotive industry (especially optical systems related to autonomous driving) 7. Security monitoring

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Lens Vibratory Bowl Feeder for SMT Machines

Enhance your production line with the Lens Vibratory Bowl Feeder by JHIMS, a leading solution for automated lens feeding in SMT machines. Compatible with top brands such as YAMAHA YS12F, SAMSUNG SLM120S, Hanwha Decan L2, SM481, SM482, JUKI JX300, and JUKI 350, this precision feeding system is ideal for high-precision industries like optical device manufacturing and electronics assembly.

Lens Vibratory Bowl Feeder for DECAN L2 SMT MachineLens Vibratory Bowl Feeder for SAMSUNG SLM120SLens Vibratory Bowl Feeder for YAMAHA YS12FLens Vibratory Bowl Feeder for JUKI JX300
Hanwha machine lens vibrating feederhanwha pick and place machine lens vibrating feeder

Introduction to Lens Vibratory Feeder

The Lens Vibratory Feeder is a specialized equipment designed to automate the transportation and alignment of lenses in SMT pick-and-place machines and robotic systems. Using controlled vibrations, it ensures lenses are precisely positioned for assembly, improving efficiency and quality in production processes.

Main Components

  • Vibratory Bowl: A circular or spiral-shaped core that holds and conveys lenses using guiding tracks for alignment.
  • Drive System: Features an electromagnetic or pneumatic vibrator to control vibration frequency and speed.
  • Control System: Includes sensors, a controller, and HMI to monitor and adjust lens movement.
  • Conveying Mechanism: Guide rails and chutes that safely direct lenses to the next workstation.

Working Principle

  1. Vibratory Feeding: Vibrations move lenses along the bowl’s tracks, aligning them with gravity’s assistance.
  2. Positioning and Detection: Sensors detect lens positions, enabling real-time vibration adjustments.
  3. Conveying and Output: Aligned lenses are delivered to assembly lines with continuous monitoring.

Advantages

  • High Efficiency: Automates feeding to boost production speed.
  • High Precision: Ensures accurate lens alignment for quality assembly.
  • Adaptability: Adjustable for various lens sizes and shapes.
  • Reduced Errors: Minimizes manual intervention for consistent results.

Technical Parameters

Vibrating Disc Feeder Specifications and Technical Parameters
Dimension L x W x H 1000x1000x950mm (Bowls are made by hand, some variation in size)
Weight Double bowl: 190Kg
Applicable Materials Type of Material Lens, electronic components, hardware, plastic parts, connectors
Material Size 3x3mm - 50x50mm
Material Weight 10g - 300g
Structural Parts Feeding Method Bulk material, vibratory loading
Feeding Bowls Topping the left and right bowls
Feeding Method Vibration + blowing
Positioning Method Fibre optic sensing + PLC
Fixing Method Structural positioning
Screening for Polarity Can be set according to material
Electrical Parts Operating Voltage 220V
Current 3A/5A
Air Pressure 0.4-0.6Mpa
Mode of Operation Key operation
Communication Methods Support IO communication or control itself without communication
Software Control PLC-based development
Drive Type Coil drive
Feeding Part Feeding Speed 0.8S
Speed Gears Voltage and frequency regulation
Feeding Accuracy ±0.5mm
Testing Records Feed Test Continuous feeding for 2 hours without abnormalities
Aging Test 48 hours continuous operation without abnormalities

Customization Options

JHIMS offers custom vibratory feeders tailored to your needs. Submit your lens samples and pick-and-place machine details (e.g., Samsung SM481P or Hanwha Decan L2), and our engineers will craft a feeder optimized for your production line.

Customized Lens Vibratory Bowl Feeder for SMT Machines

Applications

  • Optical device manufacturing
  • Electronics assembly
  • Automotive industry
  • Precision engineering

Why Choose JHIMS?

With expertise in vibratory feeding systems, JHIMS delivers reliable, high-quality solutions. Contact us to explore how our feeders can transform your SMT processes.

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