Yamaha YSM20R Case Study: 95K CPH Success
| Shenzhen Jinghe Technology Co., Ltd.In the competitive world of PCB manufacturing, where global SMT throughput demands exceed 50K CPH for 70% of OEMs, one Changsha partner transformed their operations. This Yamaha YSM20R case study details achieving 95,000 components per hour (CPH) through innovative high-speed SMT pick and place integration—delivering 40% faster cycles and scalable efficiency.
Background: Scaling for Surging Demands
A leading Changsha OEM faced escalating orders for complex PCBA products, requiring automation to hit industry benchmarks. Partnering with JHIMS, they selected the Yamaha YSM20R modular mounter for its proven 95,000 CPH max speed and the complementary YSM10 for specialized IC handling. This setup addressed rising volumes in high-speed SMT environments, ensuring future-proof flexibility.
Challenges: Meeting 95,000 CPH Benchmarks
Key Requirements
- Dual production lines targeting 95,000 CPH each for high-volume PCB assembly.
- Versatile support for QFN, BGA, SOP, and IC tray components in demanding SMT pick and place workflows.
Traditional lines struggled with throughput bottlenecks, risking delays in automotive and consumer electronics deliveries.
Solutions: Precision Engineering with YSM20R
The core solution paired the YSM20R's 65,000-70,000 CPH capability with the YSM10's 25,000 CPH for larger ICs, surpassing the 95,000 CPH threshold. Enhanced by a 140-feeder bank for component diversity and an IC tray cabinet on the YSM10, this configuration minimized changeovers—ideal for SMT line optimization.
Implementation Timeline
- Week 1: Site assessment and equipment delivery.
- Weeks 2-3: Installation and calibration for ±25µm accuracy.
- Week 4: Testing and 99% uptime validation.
Product Specifications: YSM20R at a Glance
Download the full YSM20R user manual for detailed setup guides.
| Feature | Yamaha YSM20R | *** DECA | **** SX2 |
|---|---|---|---|
| Max CPH | 95,000 | 90,000 | 75,000 |
| Feeder Capacity | 140 | 120 | 100 |
| Accuracy | ±25µm | ±30µm | ±35µm |
| Component Size | Up to 50x90mm | Up to 45x80mm | Up to 40x70mm |
The YSM20R excels in high-speed SMT pick and place for complex boards, outperforming competitors in flexibility.
Results: 40% Efficiency Gains
Post-implementation, the lines achieved consistent 95,000 CPH with 99.5% yield rates, reducing defects by 25%. ROI materialized in 18 months, driven by minimized downtime and scalable throughput for 150,000+ monthly units.
View the setup in real-time at the Changsha site.
Industry Use Cases: Beyond Changsha
This YSM20R installation success extends to automotive EV battery PCBs (handling dense BGA arrays at 95K CPH) and consumer electronics like 5G smartphones (SOP/QFN versatility). In telecom, it supports scalable lines for router modules, cutting lead times by 30% amid supply chain pressures.
FAQ: Common Queries on 95K CPH SMT
How does the Yamaha YSM20R achieve 95,000 CPH?
By combining 55,000-60,000 CPH from YSM20R with 20,000 CPH from YSM10 for ICs, ensuring seamless high-speed SMT pick and place.
What industries benefit from this SMT setup?
Automotive (EV PCBs), consumer electronics (5G modules), and telecom for high-volume, precise assembly.
Is on-site installation included?
Yes, JHIMS provides optional on-site service, training, and remote support for quick setup.
How flexible is the YSM20R for component types?
Supports QFN, BGA, SOP, and IC trays with 140-feeder capacity for diverse PCB assembly needs.
What is the ROI timeline for 95K CPH lines?
Breakeven in 1-2 years for >100,000 monthly boards, with 40% cycle time reduction.
Why Partner with JHIMS?
- Proven Reliability: On-time delivery of high-quality SMT machines.
- Tailored Expertise: Custom high-speed SMT solutions for your PCB needs.
- Comprehensive Support: Video guides, remote troubleshooting, and on-site training.
- Cost Efficiency: Competitive pricing yielding rapid ROI.
- Transparent Feedback: Share experiences on our YouTube channel.
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