Lens Vibrating Feeder Case Study: Hanwha SM482 & SLM120S

Overview

This case study showcases how our lens vibrating feeders revolutionized LED lighting production for a Zhejiang client. Over 8 months, we’ve empowered global customers with SMT feeder solutions, proving our expertise in LED manufacturing efficiency.

Benefits of Lens Vibrating Feeders

Our feeders optimize SMT assembly for LED products:

Efficiency: Multi-channel designs like the Hanwha SM482’s 6-head pickup speed up production, reducing assembly time by up to 30%.
Cost-Effective: The SLM120S supports multiple lens types, reducing equipment costs by minimizing the need for additional feeders.
Precision: Ensures accurate lens placement with a defect rate reduction of over 20%, enhancing product quality.
Flexibility: Compatible with a wide range of SMT machines, including Hanwha, Samsung, Yamaha, and more.

Project Challenges and Solutions

Industry: LED Lighting

Challenges: A Zhejiang client, new to LED panel light bar manufacturing, faced a large order using Hanwha SM482 and SLM120S machines. Without prior experience in lens feeder technology, they struggled to meet production deadlines and quality standards.

Solutions:

Recruited skilled technicians to bridge the experience gap and ensure timely order delivery.
Integrated our lens vibrating feeder with their SMT machines, automating LED strip assembly and boosting production efficiency by 25%.
Provided on-site training and ongoing technical support to ensure smooth operation.

Feedback: "The machines run smoothly, and we’re thrilled with the support. Our production speed and quality have significantly improved," said the client.

Technical Specifications

Hanwha SM482 Feeder: 6 channels for simultaneous lens pickup, ideal for high-speed LED assembly.
SLM120S Feeder: 2 channels, supports 5 different lens types, reducing the need for multiple feeders.
Compatibility: Works with Hanwha SM481, SM482, DECAN S1, DECAN L2, SLM120S, SLM110, SM421, and other pick-and-place machines.
Material Handling: Precision-engineered for delicate LED components, ensuring minimal damage during feeding.
Power Requirements: Low energy consumption with standard 220V power supply.

Learn more about our SMT feeder solutions.

Download the full spec sheet.

Comparison to Alternatives

Feature	Our Feeder	Competitor A	Competitor B
Channels (SM482)	6	4	5
Lens Types (SLM120S)	5	3	4
Compatibility	Multiple SMT Machines	Limited to Specific Brands	Moderate Compatibility
Precision Rate	99.8%	97.5%	96.0%
Cost Efficiency	High (Multi-lens Support)	Moderate	Low

Communication and Feedback

See our solutions in action through unedited media:

Lens Vibrating Feeder with Hanwha SM482 in LED Production

Customer reactions and performance insights:

SLM120S Lens Feeder Enhancing SMT Assembly

Watch our feeder compatible with multiple Hanwha machines:

Why Choose Us?

Expertise: Over 10 years of experience in SMT solutions, specializing in LED manufacturing.
Quality: ISO-certified products with rigorous quality control, ensuring top-tier performance.
Trust: Trusted by global clients, with case studies available for review.
Transparency: Open feedback channels, including our YouTube channel, where customers can share their experiences.
Support: 24/7 customer service and on-site technical assistance.

Frequently Asked Questions

What’s the Best Feeder for LED Production?

Our lens vibrating feeder is ideal for LED production due to its precision, speed, and compatibility with leading SMT machines like the Hanwha SM482.

What is a Lens Vibrating Feeder?

A lens vibrating feeder is a specialized device used in SMT lines to automatically feed and position lenses for LED lighting products, ensuring efficient and accurate assembly.

How Does It Improve SMT Production?

By automating the lens placement process, our feeder reduces assembly time, minimizes errors, and enhances overall production quality, especially in high-volume LED manufacturing.

Is It Compatible with Other SMT Machines?

Yes, our feeder is compatible with a wide range of SMT machines, including Hanwha, Samsung, Yamaha, JUKI, Panasonic, Fuji, and more.

What Support Do You Offer?

We provide comprehensive support, including technician recruitment, on-site training, and 24/7 technical assistance to ensure seamless integration and operation.

Customer Testimonial:
"Since implementing the lens vibrating feeder, our production speed increased by 30%, with fewer defects. The support from Shenzhen Jinghe Technology has been exceptional!" - LED Manufacturer, Zhejiang