Overview

A leading manufacturer from Ningbo, specializing in PCBA OEM and LED lighting products, partnered with JHIMS to overcome production challenges. Over the past two years, JHIMS has empowered numerous clients with high-quality SMT solutions, earning trust through professionalism and reliability. This case study showcases our expertise in integrating a custom lens feeder with the Hanwha SM481 SMT pick-and-place machine for advanced LED lens assembly.

Project Challenges and Solutions

Customer Industry: PCBA OEM and LED lighting products

Demands and Challenges: The Ningbo customer received a large order for LED panel light bars but lacked experience with lens vibratory feeders and LED manufacturing. Their Hanwha SM481 machines required upgrades to handle precise lens assembly efficiently.

Solution:

• Technician Training: JHIMS provided hands-on training for the customer’s technicians on LED lens light strip production.
• Camera Upgrade: Upgraded the SM481’s camera with a purple light source and custom optical lens to isolate blue light, enabling accurate LED lamp core recognition.
• Custom Feeder Integration: Designed a lens vibration feeder compatible with the Hanwha SM481, achieving automated assembly and resolving issues like light leakage and lens damage.
• Feeder Redesign: Adapted the feeder cover to support both 15mm and 10mm lenses, eliminating the need for additional equipment and reducing costs.
• Technical Enhancements: Replaced specific components to optimize performance, cutting production costs by 20% while maintaining quality.

Technical Details of the Hanwha SM481 Feeder

The custom lens feeder for the Hanwha SM481 features a 5-channel vibration system, allowing simultaneous pickup by 5 work heads. This design reduces assembly time by 25% compared to standard feeders. The feeder supports lens sizes from 10mm to 15mm, with a precision tolerance of ±0.1mm, making it ideal for high-volume LED lens assembly solutions.

Customer Feedback and Results

The Ningbo customer praised JHIMS for delivering a reliable SMT lens feeder solution. "JHIMS transformed our production line," said their operations manager. The upgraded Hanwha SM481 system increased production efficiency by 30%, as shown in on-site photos and videos. The feeder’s compatibility with multiple lens sizes and replacement of lost optics ensured seamless operations.

On-Site Video Display

The Hanwha SM481 lens vibration feeder enhances throughput with its multi-channel design, a breakthrough in automatic assembly.

Explore lens feeders for other SMT machines:

Why Choose JHIMS?

• Reliability: Consistent delivery of top-tier products and timely project completion.
• Professionalism: Deep expertise in SMT and LED assembly solutions.
• Experience: Proven success in custom feeder solutions for global clients.
• Support: End-to-end assistance from design to after-sales.
• Cost-Effectiveness: High-quality solutions at competitive prices.
• Transparency: Open feedback via platforms like YouTube.

Contact Us for Your SMT Solution

Ready to optimize your Hanwha SM481 with a custom lens feeder? Contact JHIMS at +8618975335491 (WhatsApp, Telegram, Skype) or visit our website for cutting-edge SMT solutions.

More case studies:

• Vietnam Customer - TV Backlight Strip Feeder
• Bulgaria Customer - Lens Vibration Bowl Feeder
• Zhejiang Customer - Light Bar Lens Feeder
• Xiamen Customer - Hanwha Lens Feeder