Case Study: Optimizing TV Backlight Lens Feeding in SMT Production

Xiamen Customer, a leading TV panel manufacturer, struggled with their existing lens vibration feeder due to the complex structure of TV backlight lenses. Issues like lens rotation, incorrect orientation, jamming, and slow feeding speeds prompted them to adopt JHIMS's Hanwha lens feeder for a reliable solution.

Background

Based in Xiamen, this customer specializes in TV panels and electronic components. Their production line, equipped with Hanwha pick and place machines, faced inefficiencies from an outdated lens feeder unable to handle intricate TV backlight lenses, increasing costs and slowing output.

Challenges in TV Backlight Lens Feeding

Complex lens pin structures causing feeding issues
Lenses rotating and orienting incorrectly
Frequent feeder jamming
Slow feeding speeds impacting production
Diverse lens types requiring adaptability

Solutions with JHIMS Lens Vibrating Feeder

JHIMS delivered a tailored solution:

Dual-Frequency Vibration: Applied to direct vibration, resolving misalignment and rotation while boosting feeding speed.
Optimized Bowl Design: Reduced bowl size and channel spacing to ensure lenses follow intended paths.
Advanced Vibration Control: High-precision controllers optimized vibration spokes for smooth, rapid lens movement.
Custom Lens Routes: Designed routes for various lens types based on customer dimensions, ensuring precise pickup.

Results and Benefits

Stable direct and bowl vibration for consistent lens feeding
Improved lens movement routes, enhancing assembly efficiency
High-precision parts for reliable, high-speed operation
Solved issues with lens diversity and feeding speed
Reduced costs and manpower needs

Customer Feedback

The Xiamen customer praised the feeder’s accuracy and efficiency, evidenced by their repeated purchases of JHIMS products for various applications.

Project Display

See the lens vibrating feeder in action:

Lens Vibrating Feeder for TV Backlight Assembly

Hanwha Pick and Place Machine with JHIMS Lens Feeder

These images highlight JHIMS’s expertise in vibration bowl feeder technology.

Video Demonstration

Watch the feeder operate with a Hanwha pick and place machine:

Frequently Asked Questions

What is a lens vibrating feeder?: A device for SMT production that feeds and orients lenses for pick and place machines.
How does it enhance SMT production?: It ensures precise lens placement and high-speed feeding, cutting errors and costs.
Is it compatible with Hanwha machines?: Yes, it integrates seamlessly with Hanwha and other leading systems.