PCB Production Lines for LED Manufacturing | JHIMS
Detailed
Advanced PCB Production Lines for LED Manufacturing
Case Study: Russian LED Manufacturer Upgrade
A leading Russian LED lighting manufacturer partnered with JHIMS to upgrade their PCB production line, overcoming challenges in precision, large-format PCB handling, and automation to achieve significant efficiency gains in LED PCB assembly.
Key Customer Challenges in LED PCB Production
High Precision Needs: Required 0.2mm × 0.15mm printing accuracy for intricate LED circuits and components.
Oversized PCBs: Needed equipment to handle 1200mm × 350mm PCBs without sacrificing quality or production speed.
Reflow Soldering Issues: Seeking equipment that enables carrier-free PCB reflow soldering while ensuring that PCB light bars remain free from deformation during production.
Automation Demands: Required fully automated systems to minimize manual errors and labor costs in high-volume LED manufacturing.
Innovative JHIMS Solutions for Automated LED PCB Assembly
JHIMS delivered customized, high-precision solutions tailored for efficient LED manufacturing:
High-Precision SMT Printer: Achieves 0.2mm × 0.15mm accuracy with advanced alignment systems for intricate LED designs and components.
L12 Large-Format Printer: Supports PCBs up to 1200mm × 350mm, featuring dual-camera vision for precise solder paste application at speeds up to 10 seconds per board.
Advanced Reflow Soldering System: The central support mechanism effectively eliminates warping, ensuring temperature uniformity is maintained within ±1°C during unloaded production..
Full Automation Integration: Seamless conveyor systems and proprietary software minimize intervention, resulting in 30% higher throughput and 15% labor cost reduction.
Technical Specifications of JHIMS L12 Printer
Feature
Specification
Maximum PCB Size
1200mm × 350mm
Printing Accuracy
0.2mm × 0.15mm
Vision System
Dual-camera alignment
Printing Speed
Up to 12 seconds per board
Software Integration
Proprietary automation software
Project Showcase: JHIMS Equipment
Collaborative Customer Support for Seamless Integration
JHIMS experts collaborated closely with the Russian client, providing in-depth technical guidance on machinery setup, spare parts optimization, and process parameters to ensure smooth deployment of the LED PCB production line.
Video: JHIMS L12 SMT Printer in Action
Experience the precision and efficiency of the JHIMS L12 in large-format LED PCB manufacturing:
Why Choose JHIMS for Your LED PCB Solutions?
Precision Engineering: Industry-leading accuracy tailored for complex LED PCB production.
Scalable Automation: Solutions for small prototypes to large-scale LED manufacturing operations.
Global Proven Expertise: Successful deployments in over 20 countries, including specialized Russian LED projects.
End-to-End Support: From custom design to ongoing after-sales maintenance and training.
Value-Driven Pricing: Competitive costs with superior quality and reliability in PCB assembly.
Transparency and Feedback: Explore real-user insights on our YouTube channel.
Frequently Asked Questions (FAQs)
What is the maximum PCB size supported by JHIMS L12?
The JHIMS L12 supports PCBs up to 1200mm × 350mm, ideal for large LED lighting applications.
How does JHIMS ensure precision in LED PCB production?
With 0.2mm × 0.15mm printing accuracy and advanced reflow soldering to prevent warping in carrier-free processes.
What benefits do JHIMS PCB lines offer for LED manufacturing?
Increased throughput by 30%, reduced defects by 25%, and full automation for significant cost savings in LED assembly.
Can JHIMS customize PCB production lines for specific needs?
Yes, JHIMS offers tailored solutions for LED manufacturing, including custom automation and equipment configurations.
Contact JHIMS for Custom LED PCB Solutions
Ready to transform your LED production with JHIMS's automated PCB production lines? Request a Quote or call +8618975335491 (WhatsApp, Telegram, Skype). Explore more at JHIMS Case Studies.
Messenger
whatsapp
telegram
