Automated LED Module Production Line | JHIMS

Automated LED Module Production Line | JHIMS

High-Precision LED Module Manufacturing Solutions

Shenzhen Jinghe Technology Co., Ltd. (JHIMS) delivers turnkey LED display module production lines, featuring seamless SMT LED assembly for models P1.25 to P3.91, with full automation to cut costs by 30% and boost output.

Overview of LED Production Line

Integrate front-end SMT processes with back-end curing and testing for scalable LED display solutions. Achieve 114,000 CPH placement speeds and reliable quality for global markets.

Automated LED Module Production Process Steps

  1. Material Prep: Dehumidify and inspect LED chips and PCBs.
  2. SMT Assembly: Solder paste printing and high-speed component placement.
  3. Reflow Soldering: Precise bonding in controlled ovens.
  4. Glue Application & Curing: Selective dispensing followed by UV/IR hardening.
  5. Screw Fastening & Drying: Automated assembly and stabilization.
  6. Final Inspection: Aging tests and quality verification.

LED Production Efficiency

Front-end dual setup: 13.92 modules/hour for P2.5 (14.25 sqm/20-hour shift). Back-end: 1125 pieces/day. Use formula: Modules = (CPH / LEDs per Module) × 0.95 efficiency.

Key Equipment in SMT LED Assembly

  • HG5 Printer: 1.2m x 1.5m, 5kW, ±0.01mm accuracy.
  • YSM40R Placer: 114,000 CPH for LEDs, air pressure 0.45-0.7MPa.
  • R10-D Reflow Oven: 10 zones, precise temp control.
  • BL26/3 Dispenser: Selective glue for protection, 1000mm/s speed.

View full catalog at JHIMS equipment.

Production Line Layout Planning

Front-end: 10m x 2m span, 10mm machine gaps, 40KVA power. Back-end: Linear flow for optimal throughput.

Comparison Table: JHIMS vs Competitors

Feature JHIMS *** LED     ***T
CPH Speed 114,000 100,000     120,000
Automation Full (Front-Back) Partial     Full
Cost Savings 30% 25%     28%
Supported Models P1.25-P3.91 P1-P10     P1-P5

Industry Use Cases

Stadium Screens: 30% faster deployment for events. Retail Displays: Durable for 24/7 use, integrated with signage systems.

Watch Our LED Production Line in Action

Frequently Asked Questions

What is the automated LED module production process?

It involves SMT assembly, reflow soldering, selective glue application, curing, screw fastening, drying, and final testing for high precision.

How efficient is your LED production line?

Front-end achieves 114,000 CPH; back-end supports 1125 modules daily with 30% cost savings.

Can I customize LED display solutions?

Yes, fully customizable for resolutions like P1.25-P3.91 and applications from signage to stadiums.

What equipment is used in SMT LED assembly?

Includes Yamaha YSM40R for placement (114,000 CPH), HG5 printers, and BL26/3 dispensers.

How to get started with JHIMS solutions?

Submit the form below for a free consultation and custom quote.

Downloadable Resources

Download LED Module Production Manual (PDF)

Diagram of automated LED display module manufacturing production line

Interested in high-precision LED production? Contact JHIMS today for tailored solutions. We reply within 24 hours.

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