LED Display Assembly: 0.9s Screw Tightening Case Study

In this case study, we explore how a Saudi Arabian LED display manufacturer overcame challenges with small-sized screws using JHIMS's advanced screw tightening machine. Achieving an assembly speed of 0.9 seconds per screw, this solution transformed their production process. Discover the innovative technology and impressive results below.

Background

A prominent LED display manufacturer in Saudi Arabia faced significant hurdles assembling screws ranging from M0.6 to M2.0mm—sizes critical for LED modules. Conventional screw tightening machines struggled with precision and speed, causing production delays and rising costs. To address this, they adopted JHIMS's specialized LED display module screw tightening machine, designed for precision and efficiency.

Project Challenges and Solutions

Challenges

• Compatibility with a wide range of screw sizes (M0.6 to M2.0mm).
• High-speed assembly to meet demanding production schedules.
• Stable, reliable operation with minimal downtime or failures.

Solutions

JHIMS delivered a tailored solution to meet these needs:

• Modular Design: Three interchangeable modules cover screw sizes from M0.6 to M2.0mm, offering flexibility for various LED display specifications.
• High-Speed Assembly: A blowing program reduces pickup time, enabling a rapid 0.9-second assembly per screw—ideal for high-speed production.
• Reliability: Equipped with top-tier components (servo motors, HD cameras) and tested for 48 hours of continuous operation pre-shipment.

Technical Specifications

Benefits of JHIMS's Screw Tightening Machine

• Precision handling of small screws (M0.6 to M2.0mm).
• Ultra-fast assembly (0.9s per screw) boosts efficiency.
• Modular design adapts to diverse production needs.
• Reliable performance with premium components.
• Comprehensive after-sales support ensures success.

Project Display

See the machine in action through these videos and images:

Video 1: Continuous Aging Test

Video 2: Assembly Screws for LED Module

Video 3: Support for Soft LED Modules

Figure 1: JHIMS' Screw Tightening Machines are packed and dispatched to customers.

Figure 2: Customer testimonial showcasing the machine’s impact.

Customer Experience

Post-implementation, the Saudi Arabian client saw a dramatic improvement in production efficiency. The machine reduced assembly time by over 50% and eliminated errors associated with small screws, achieving a flawless workflow. They praised JHIMS for exceeding expectations.

After-Sales Support

JHIMS ensures seamless integration with robust support:

• Video Tutorials: Detailed guides available at our tutorial page.
• Remote Assistance: Real-time technical support online.
• On-Site Service: Installation and training by experts.

Why Choose JHIMS

JHIMS stands out in LED display manufacturing solutions:

• Reliability: Timely delivery of top-quality equipment.
• Professionalism: Industry expertise for tailored solutions.
• Experience: Proven success in automated manufacturing.
• Support: End-to-end customer assistance.
• Cost-Effectiveness: High value at competitive prices.
• Transparency: Feedback welcome on YouTube.

Key Takeaways

JHIMS’s solution delivers:

• Efficient small screw handling (M0.6 to M2.0mm).
• 0.9-second assembly speed for rapid production.
• Proven reliability and client satisfaction.
• Expert support for seamless adoption.

Contact Us

Ready to enhance your LED display production? Contact JHIMS at +8618975335491 (WhatsApp, Telegram, Skype) or visit our website for a customized solution.