JHIMS Vibratory Feeder for Pick and Place Machines

JHIMS Vibratory Feeder for Pick and Place Machines

Product Number:DZP-6

Product Usage:Pick and place vibratory feeders are mainly used in automated production lines to help arrange parts in a specific order and direction. It allows the parts to flow and position freely in the tray by vibration and tilting.

Applicable Industries:Vibratory feeders are widely used in the electronics, automotive and pharmaceutical industries, mainly in assembly and packaging processes. They improve production efficiency and precision in these industries.

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  • Product Details

JHIMS Vibratory Feeder for Pick and Place Machines

The JHIMS Vibratory Feeder is a cutting-edge solution for automated feeding in pick and place machines, optimizing SMT automation in electronics assembly. It efficiently handles small components like resistors and connectors, enhancing production efficiency and reducing labor costs.

Features and Benefits

  • Vibrating bowl feeder for fully automatic feeding, eliminating manual debugging.
  • Sorts bulk parts according to specified discharge speed and direction.
  • Combines with robotic arms for automated assembly, replacing manual work.
  • Achieves part orientation screening, polarity screening, foot cutting, and shaping functions.

Advantages:

  • Save manpower: Automates component arrangement and delivery, reducing reliance on manual labor.
  • Efficient feeding: High-speed vibration and precise track design for quick component delivery.
  • Precision and consistency: Ensures correct component orientation and position, reducing errors.
  • Strong adaptability: Adjustable for different component shapes and sizes.
  • Reduce equipment wear: Non-contact feeding method minimizes friction.

How It Works

The vibratory feeder uses electromagnetic vibration to push bulk components onto the feeding track, where they are moved and sorted by vibration. Components are accurately positioned and transported to the pick-up position of the placement machine for high-speed mounting.

Main Components

  • Base: Stabilizes the equipment and supports other components, equipped with a vibration motor.
  • Tray: Holds components, which are moved along the track by vibration.
  • Track: Transports and sorts components, ensuring uniform orientation.
  • Controller: Adjusts vibration intensity and frequency for smooth transport of different components.

Applications

The JHIMS Vibratory Feeder is primarily used in SMT production lines for electronics manufacturing, handling small components like resistors and capacitors. Its high-speed, efficient, and precise feeding capabilities make it essential for modern SMT automation.

Technical Specifications

Vibratory Feeder Specifications and Technical Parameters
Category Parameter Details
Dimensions Length x Width x Height 1000x460x910mm (varies with different machines)
Weight 100kg (single bowl)
Applicable Materials Type of material Electronic components, hardware, plastic parts, connectors
Material size 3x3mm-50x50mm (depending on customer's parts)
Material weight 10g-300g (depending on customer's parts)
Structural Parts Feeding method Bulk material, shaker loading
Feeding tray surface Single tray feeding
Conveyance of materials Direct vibration + blowing
Material positioning methods Fiber optic induction
Fixing method Positioning slots
Directional screening Available on request
Electrical Parts Operating voltage 220V
Average current/peak current 0.5A/2A
Working air pressure 0.4-0.6Mpa
Mode of operation Key operation
Upper computer connection 8 pole ø16mm aviation plug
Communication methods Support IO communication or control itself without communication
Software control PLC-based development
Drive type Solenoid coil drive
Feeding Part Feeding speed 0.5S
Speed gears Voltage and frequency regulation
Feeding accuracy ±0.5mm
Testing Records Feed test Continuous feeding for 2 hours without abnormalities
Aging test 48 hours continuous operation without abnormalities

Customization and Notes

Notes:

  • Customized vibration feeder requires providing parts samples, parts arrangement direction requirements, and parts feeding speed requirements.
  • Since the vibrating feeder bowl is manually manufactured, there are some differences in the outer dimensions, but the dimensions are exactly the same.

Customer Testimonials

"The JHIMS Vibratory Feeder has significantly improved our production efficiency and reduced manual errors. Highly recommended!" - Electronics Manufacturer

Contact Us

For inquiries or customization requests, call +86 18975335491 or visit our contact page.

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